Wire Harness Manufacturing

Full specifications

Harness / Cable Type

Industrial Motherboard Power Wire Harness

Connector P1 Interface

4-Pin 4.20mm Pitch Receptacle Housing (Molex 39012040 Equivalent)

Connector P2 Interface

2x M3.5 Ring Terminals (RVN 1.25-3.5M, Ø3.7mm ID x 6.6mm OD)

Wire Specification

UL1569 22 AWG Stranded Copper (Red, Black)

Overall Assembly Length

260 ±10 mm

Conductor Breakout Length

10 mm Ref. (Ring Terminal side) / 20 mm Ref. (Housing side)

Protective Sleeve

Ø4.0 mm PET Braided Expandable Sleeve (230 mm Length)

Terminal Retention / Pull Force

Compliant with UL486A Reference Standards

Workmanship & Quality Standard

IPC/WHMA-A-620E, 100% Tested for Open, Short & Miswire

Packaging Method & Quantity

100 PCS / Bag

Regulatory Compliance

RoHS 2.0 Compliant

Full specifications

Connector Type

CM-SP10S-L (10-Pin Plug)

Cable Architecture

Twisted Pairs for Signal Integrity

Number of Pins

10 Positions

Wire Gauge

22 AWG (Power) / 24 AWG (Signal)

Compatibility

Mitsubishi MR-J3 / MR-J4 / MR-JE

Shielding Type

Tinned Copper Braid (≥ 85% Coverage)

Cable Length

Custom OEM Lengths (e.g., 3m, 5m, 10m)

Bend Radius (Dynamic)

Fixed: 8x OD / Flexible: 10x OD

Full specifications

Connector A (Host)

1 x 36-Pin Mini-SAS (SFF-8087)

Data Rate

Up to 6 Gbps per Channel

Connector B (Target)

4 x 7-Pin SATA Receptacles

Total Bandwidth

Up to 24 Gbps

Wire Gauge (AWG)

30 AWG (Customizable)

Impedance

100 Ohms (Differential)

Cable Length

0.5m to 1m (Custom Lengths Available)

Configuration

Forward Breakout (Host to Drive)

Full specifications

Number of Pins

38-Pin (QSFP+) to 26/36-Pin (Mini-SAS)

Data Rate

Up to 40 Gbps

Connector A

QSFP+ (SFF-8436) Plug

Connector B

Mini-SAS (SFF-8088 / SFF-8644) Plug

Wire Gauge (AWG)

28 AWG / 30 AWG (Customizable)

Cable Type

Direct Attach Copper (DAC), Twinax

Cable Length

Custom Lengths Available

Impedance

100 Ohms Differential

Full specifications

Connector A

QSFP+ (SFF-8436) Plug

Data Rate

40 Gbps (QSFP+) / Up to 12Gbps per SAS lane

Connector B

Mini-SAS HD (SFF-8644) or SFF-8088

Impedance

100 Ohms Differential

Cable Type

Direct Attach Copper (DAC), Twinax

Wire Gauge (AWG)

28 AWG / 30 AWG (Customizable)

Cable Length

0.5m to 5m (Custom Lengths Available)

Assembly Standard

IPC/WHMA-A-620

Full specifications

Connector A (Host)

QSFP+ (SFF-8436) Plug

Connector B (Target)

Mini-SAS HD (SFF-8644) Plug

Data Rate

Up to 40 Gbps (12Gbps per SAS lane)

Impedance

100 Ohms (Differential)

Cable Type

Direct Attach Copper (DAC), Twinax

Wire Gauge (AWG)

28 AWG / 30 AWG (Customizable)

Cable Length

0.5m to 5m (Custom Lengths Available)

Assembly Standard

IPC/WHMA-A-620

Full specifications

Harness / Cable Type

RS-232 Serial Event Recorder Cable Assembly

End A Connector

ITT Cannon KPT02E12-3P (3-Pin Male Circular, Shell #12, #16 Solder Contacts)

End B Connector

Samtec IPD1-02-D-K (4-Pin Female Mini-Mate Housing)

Wire Gauge

20 AWG Discrete Wire (Black, Red, White)

Total Assembly Length

12.0 Inches (304.8 mm)

Pinout Configuration

A -> BLK -> Pin 2; B -> RED -> Pin 1; C -> WHT -> Pin 4 (Pin 3 Unused/Installed)

Label Specification

Self-Laminating Vinyl Label (Brady B-33-273-427 or equivalent)

Workmanship Standard

IPC/WHMA-A-620 Class 2

Regulatory Compliance

RoHS 2.0, REACH SVHC, ISO 9001:2015

Full specifications

Number of Positions:

12 Pos

Shell Size:

Size B

Connector Type:

Circular Plug (Male / Female options)

Locking Mechanism:

Bayonet Connection

Wire Gauge:

24 AWG (or 26 AWG Custom)

Cable Length:

Customization length

Termination:

Overmolded / Crimp

Cable End:

Flying Leads / Blunt Cut / Custom