2024年4月12日
10 Reliable Custom Wire Harness Manufacturers in China (2026 Guide for OEMs)
China’s booming electronics sector offers thousands of wire harness suppliers, but finding the right fit for mid-to-high volume...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Drop-in Replacement
- Competitor Part Number
- B-735-0208-000
- Mates With
- ITT Cannon KPT06/KPT07 Shell #12 3-Pin Female Sockets & Samtec IPD1 Series 2.54mm Pitch Headers
Drop-in Replacement: This part is a direct, pin-compatible substitute for the competitor part number listed above. No design modification required.
Technical Specifications
- Harness / Cable Type
- RS-232 Serial Event Recorder Cable Assembly
- End A Connector
- ITT Cannon KPT02E12-3P (3-Pin Male Circular, Shell #12, #16 Solder Contacts)
- End B Connector
- Samtec IPD1-02-D-K (4-Pin Female Mini-Mate Housing)
- Wire Gauge
- 20 AWG Discrete Wire (Black, Red, White)
- Total Assembly Length
- 12.0 Inches (304.8 mm)
- Pinout Configuration
- A -> BLK -> Pin 2; B -> RED -> Pin 1; C -> WHT -> Pin 4 (Pin 3 Unused/Installed)
- Label Specification
- Self-Laminating Vinyl Label (Brady B-33-273-427 or equivalent)
- Workmanship Standard
- IPC/WHMA-A-620 Class 2
- Regulatory Compliance
- RoHS 2.0, REACH SVHC, ISO 9001:2015
Material Composition
| Material | Value / Description |
|---|---|
| Circular Connector Shell | Aluminum Alloy with Olive Drab Chromate / Cadmium or Conductive Plating |
| Mini-Mate Housing Material | High-Temperature Nylon / PBT Thermoplastic (UL 94V-0 Rated) |
| Terminal Contacts Material | Phosphor Bronze / Copper Alloy with Gold Plating over Nickel Underplate |
| Conductor Material | High-Conductivity Stranded Copper Conductors (20 AWG) |
| Strain Relief Insulation | Polyolefin Heat Shrink Tubing (1/8", 1/4", and 1/2" Diameters) |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Pinout & Continuity Testing | 100% Tested for Open Circuits, Continuity, and Shorts |
| Length Tolerance (<12-60") | +2.0" / -0.0" |
| Heat Shrink Length Tolerance | +5% / -0% |
| Manufacturing Quality Level | IPC/WHMA-A-620 Class 2 Inspection |
Application Scenarios
-
Industrial RS-232 Event Recorders & Data Loggers
-
Rail Transit & Heavy Equipment Diagnostic Ports
-
Factory Automation Cabinets & Embedded PLC Interfaces
-
Supervisory Control and Data Acquisition (SCADA) Field Modules
-
Rugged Telemetry & Sensor Signal Monitoring Systems
Evidence & Reference Images
Frequently Asked Questions
How is the pinout mapped between the circular connector and the 4-pin interface?
The assembly routes circular Pin A to Samtec Pin 2 (Black wire), Pin B to Samtec Pin 1 (Red wire), and Pin C to Samtec Pin 4 (White wire). Samtec Pin 3 is fitted with an unused crimped contact to ensure connector balance and socket cavity integrity.
What electrical and continuity inspection standards are applied?
Every unit undergoes 100% electrical testing for line continuity, pinout verification, and short circuits, fully meeting IPC/WHMA-A-620 Class 2 assembly criteria.
How does the cable construction resist mechanical vibration and strain?
The harness incorporates individual 1/8-inch polyolefin heat shrink sleeves over each solder cup, bundled beneath an outer 1/4-inch sleeve and an additional 1/2-inch sleeve under the label to prevent conductor fatigue and strain breakage.
Overview and Application Notes
This industrial-grade RS-232 event recorder cable assembly features a rugged 3-pin male circular connector mated with a 4-pin female mini-mate interface, wired via 20 AWG discrete conductors. Measuring 12.0 inches in overall length with dual-layer heat shrink strain relief, it provides dependable serial data acquisition and harsh-environment telemetry in embedded computing, transit data logging, and industrial machinery.
Key Features
- Dual-Interface Configuration: Rugged bayonet-lock 3-pin male circular connector to compact 4-pin female wire-to-board connector.
- Conductor & Termination: Discrete 20 AWG tinned copper wiring with 3 active lines (Black, Red, White) and a protected crimp contact in pin 3.
- Environmental & Strain Protection: Comprehensive multi-stage polyolefin heat shrink sleeving over solder cups and cable transitions.
- Clear Identification: Self-laminating vinyl wire label for traceable circuit verification and field maintenance.
- Quality Standard: Built and 100% verified to IPC/WHMA-A-620 Class 2 requirements for industrial harness integrity.
Engineering Specifications & System Integration
The assembly is engineered for serial RS-232 event logging and field service diagnostic ports. The bayonet circular end supports solder cup termination with individual 1/8″ heat shrink seals over each terminal, bundled under outer 1/4″ and 1/2″ polyolefin sleeves. The female mini-mate housing provides positive latch retention against operational shock and vibration. Standard manufacturing tolerance follows ±2.0 inches for sub-60-inch harness runs, ensuring plug-and-play fit inside tight control cabinets.
