2020年7月10日
Understanding USB4 Specification: What B2B Buyers Actually Need to Know About Cable Selection?
Are you confused by USB4 marketing claims when selecting cables for your products? You’re not alone—we’ve received dozens...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Intermateable With
- Competitor Part Number
- TE Connectivity 794617-6 / TE Connectivity 794617-4 / TE Connectivity 1-794610-2 (Micro MATE-N-LOK 3.0mm Series)
- Mates With
- TE Connectivity 3.0mm Pitch Micro MATE-N-LOK Dual-Row 6-Position and 4-Position Plugs / PCB Headers
Intermateable: This part is mechanically and electrically compatible for mating with the listed competitor connector. Mixed use in the same connector system is supported.
Technical Specifications
- Cable Type
- Custom Dual-Ended Discrete Wire Harness Assembly
- Connector Type
- 3.0mm Pitch Receptacle Housing (P1: TE 794617-6 / P2: TE 794617-4)
- Number of Positions / Pins
- P1: 6-Position (4 Loaded) to P2: 4-Position (4 Loaded)
- Terminal Part Number
- TE 1-794610-2 Crimp Socket Terminal (20-24AWG)
- Wire Gauge & Style
- UL1007 24AWG (Green ×2, Blue ×1, Red ×1)
- Cable Length
- 1050 ± 20 mm
- Bundling & Accessory
- White Cable Tie (1 PC)
- Packaging Method & Quantity
- 10 PCS / PE Bag + Label
- Standard Compliance
- IPC/WHMA-A-620E, UL486A, UL1007, RoHS Compliant
Material Composition
| Material | Value / Description |
|---|---|
| Connector Housing | TE Connectivity 794617-6 (6-Pos) & 794617-4 (4-Pos) Receptacles |
| Contact Material & Plating | Crimp Socket Terminal (TE 1-794610-2), Gold Plated |
| Wire Insulation & Rating | UL1007 PVC Insulated Wire, Rated 80°C, 300V |
| Cable Tie | White Nylon Cable Tie |
| Packaging Material | Polyethylene (PE) Bag with Identification Label |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Conductor Resistance | 5 Ohms Max. |
| Insulation Resistance | 10M Ohms Min. |
| Dielectric Withstanding Voltage | DC 300V / 0.01 sec |
| Voltage Rating | 300V |
| Operating Temperature Range | Up to 80°C (UL1007 Wire Rating) |
| Mechanical Pull Force Standard | Complies with UL486A Reference Standard |
| Quality & Electrical Testing | 100% Open, Short, Miswire, Visual & Dimension Inspection |
| Length Tolerance | ±20 mm (Overall Length: 1050 mm) |
Application Scenarios
-
Industrial Heater & Thermal Control Units (Heater Indicator & Illumination Wiring)
-
Commercial HVAC & Climate Control Equipment
-
Industrial Automation & Control Cabinet Internal Interconnects
-
Commercial Appliances & White Goods Power/Signal Routing
-
Custom OEM Embedded Control Subsystems
Evidence & Reference Images
Frequently Asked Questions
What is the exact pinout configuration between the 6-position and 4-position TE 3.0mm connectors on this wire harness?
The harness routes four UL1007 24AWG wires between P1 (TE 794617-6, 6-position housing) and P2 (TE 794617-4, 4-position housing). Specifically, P1 Pin 1 connects to P2 Pin 4 (Green), P1 Pin 2 connects to P2 Pin 2 (Green), P1 Pin 5 connects to P2 Pin 1 (Blue), and P1 Pin 6 connects to P2 Pin 3 (Red), while P1 Pins 3 and 4 remain unpopulated.
Why are TE 1-794610-2 gold-plated crimp socket terminals specified for this 24AWG cable assembly?
Gold-plated TE 1-794610-2 crimp socket terminals provide superior oxidation resistance and prevent fretting corrosion in low-voltage signal and heater control circuits. Combined with 24AWG UL1007 conductors, this contact system guarantees a maximum conductor resistance of 5 Ohms and stable signal integrity.
What electrical and mechanical quality standards does this custom industrial wire harness meet?
Every assembly is manufactured in compliance with IPC/WHMA-A-620E workmanship standards and undergoes 100% electrical testing for open, short, and miswire defects. It withstands DC 300V for 0.01 seconds, maintains a minimum insulation resistance of 10M Ohms, and meets UL486A terminal pull-force requirements.
Overview and Application Notes
This custom industrial wire harness features a point-to-point discrete wire assembly terminated with genuine TE Connectivity 3.0mm pitch receptacle housings (6-position P1 to 4-position P2). Constructed with four color-coded UL1007 24AWG insulated wires at an overall length of 1050±20mm, it is specifically engineered for heater illumination control, industrial HVAC subsystems, and reliable internal equipment power and signal routing.
Key Features
- Dual-End TE 3.0mm Interface: Equipped with a 6-position receptacle housing (TE 794617-6) on P1 and a 4-position receptacle housing (TE 794617-4) on P2.
- Gold-Plated Crimp Contacts: Uses 8 pieces of TE 1-794610-2 crimp socket terminals with gold plating to prevent fretting corrosion and maintain low contact resistance.
- UL-Certified Hook-Up Wire: Built with UL1007 24AWG stranded wires (2× Green, 1× Blue, 1× Red) rated for 300V and 80°C continuous operation.
- Strict Electrical & Mechanical Validation: 100% tested for open, short, and miswire conditions, withstanding DC 300V for 0.01 seconds with a maximum conductor resistance of 5 Ohms.
- Industry Standard Compliance: Manufactured in full accordance with IPC/WHMA-A-620E workmanship standards, UL486A terminal pull-force criteria, and RoHS directives.
Engineering Specifications & Assembly Integration
Designed for plug-and-play system integration, this cable assembly maps P1 (Pins 1, 2, 5, 6) directly to P2 (Pins 4, 2, 1, 3) with vacant cavities on P1 (Pins 3, 4) to ensure accurate polarization and signal isolation. The 1050±20mm wire bundle is secured with a white cable tie for organized chassis routing. All crimp terminations undergo strict crimp height and pull-force verification per UL486A, ensuring dependable mechanical retention in high-vibration industrial environments.
