2026年7月17日
Wire Harness Connector Types: The Ultimate Guide (with Examples)
In the realm of electronics manufacturing, wire harnesses are indispensable. They serve as the critical linkages that connect...
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Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
| Material | Value / Description |
|---|---|
| Housing & Insulation | LCP (Liquid Crystal Polymer), Black, UL94V-0 |
| Contacts | Copper Alloy, 15U" ~ 30U" Gold-Plated |
| Connector Shell | Copper Alloy, Nickel/Gold-Plated |
| Wire Conductor | High-Purity Tinned Copper |
| Shielding | Aluminum Foil + Braided Copper Mesh (High EMI rejection) |
| Overmolding & Jacket | Rugged PVC / TPE / TPU (Customizable for harsh environments) |
| Characteristic | Value |
|---|---|
| Rated Current | 0.5A ~ 1.0A |
| Rated Voltage | 30V AC/DC |
| Operating Temperature | -40°C to +85°C (Automotive Grade) |
| Contact Resistance | ≤ 30 mΩ |
| Insulation Resistance | ≥ 100 MΩ |
| Durability (Mating Cycles) | ≥ 5,000 Times |
| Production Standard | IPC/WHMA-A-620 Class 2/3 Compliant |
Automotive Infotainment Systems: Reliable, vibration-proof video connections linking dashboard head units to rear-seat entertainment displays or digital instrument clusters.
Industrial Robotics & Machine Vision: High-definition video feed transmission from fast-moving robotic arms to stationary control units, preventing signal drops during high-acceleration movements.
Advanced Driver Assistance Systems (ADAS): Internal high-speed wiring for 360-degree camera modules, LiDAR data visualization, and sensor displays.
Heavy Machinery & Agricultural Vehicles: Ruggedized cabin display connectivity capable of withstanding extreme shock, dust, and temperature fluctuations.
Overview The Automotive IO HDMI Type-E to Type-A Cable Assembly is engineered for high-speed, vibration-resistant video and data transmission in demanding vehicle and robotic environments. Featuring a rugged mechanical locking latch on the Type-E plug, this assembly ensures secure mating that prevents accidental disconnection under heavy shock. At EDOM Electronics, we provide complete OEM/ODM manufacturing capabilities, offering customized cable lengths, specialized wire gauges (24 AWG to 30 AWG), and premium overmolding materials (PVC, TPE, TPU) to meet your specific routing requirements. Built strictly to IPC/WHMA-A-620 standards, this cable bridges standard commercial displays with industrial and automotive infotainment systems with zero signal degradation.
Application Notes
Mechanical Locking Verification: Ensure the Type-E plug’s mechanical latch is fully engaged with the mating receptacle. This is critical to guarantee the vibration resistance required for automotive and robotic operation.
EMI/RFI Shielding: For optimal signal integrity, route the cable away from high-voltage power lines or AC drives within the chassis to maximize the effectiveness of the double-shielded (aluminum foil + braid) design.
Bend Radius Management: Maintain a minimum bend radius of 5x to 7x the cable’s outer diameter during installation to prevent internal conductor fracture or impedance mismatches in the 24-30 AWG high-speed pairs.
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