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Copper vs Copper-Clad Aluminum Wire (CCA): Sourcing Considerations
Copper vs copper-clad aluminum wire (CCA): Make a defensible go/no-go sourcing decision before PO sign-off with terminal, thermal,...
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Functional Alternative: This part provides equivalent performance characteristics as a cost-optimized substitute. Minor design review recommended before adoption.
| Material | Value / Description |
|---|---|
| Housing Material (P1) | Thermoplastic / Nylon (UL 94V-0, Black) |
| P1 Terminal / Socket | Crimp Socket 20-24 AWG, Phosphor Bronze, Gold Plated (TE 1-794610-2 equivalent) |
| Secondary Terminals | Brass / Tin-Plated Copper Alloy 0.110 Series Open-Barrel Receptacle (18-22 AWG) |
| Wire Conductor | Tinned Stranded Copper (22 AWG) |
| Wire Insulation | PVC (UL1007 rated 80°C, 300V) |
| Insulation Sleeving | Polyolefin Digital White Heat Shrink Tubing |
| Characteristic | Value |
|---|---|
| Conductor Resistance | 5.0 Ω Max. |
| Insulation Resistance | 10 MΩ Min. |
| Dielectric Withstanding Voltage | DC 300V / 0.01 sec |
| Operating Temperature Range | -20°C to +80°C |
| Inspection Criteria | 100% Test Open, Short & Miswire; 100% Dimension & Crimp Inspection |
Industrial automation motor drives and stepper controllers
Commercial luminaire and UV LED driver branching
Industrial printing, labeling, and packaging machinery
Solenoid valve and relay distribution manifolds
Multi-channel robotic actuator wiring
This custom industrial wire harness is engineered for motor control, luminaire drive units, and multi-channel power distribution. Featuring a 14-position dual-row 3.0mm pitch Micro MATE-N-LOK receptacle interface on the main input (P1), it distributes 8 dedicated signal lines (KP1 through KP8) and an integrated 8-tap daisy-chained +12V power rail to 16 separate 0.110-inch quick-disconnect Faston crimp terminals, wired with UL1007 22 AWG lead-free conductors rated for 300V and 80°C operation.
The main 14-pin receptacle mates seamlessly with standard TE Connectivity Micro MATE-N-LOK or Molex Micro-Fit 3.0 dual-row shrouded PCB headers. The secondary side provides 0.110 series non-insulated female quick-connect receptacles configured to mate directly with industry-standard 0.110″ x 0.020″ (2.8mm x 0.5mm) male tabs commonly found on stepper motors, LED luminaires, and industrial solenoids. Every assembly undergoes automated 100% testing for continuity, short circuits, and pinout allocation.
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