2026年7月24日
What Is a Wiring Harness? A Clear Overview for OEM Buyers
Learn what is the wiring harness and how this engineered sub-assembly reduces OEM installation labor. Explore key components...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Intermateable With
- Competitor Part Number
- TE Connectivity / Phoenix Contact M8 6-Pos Sensor Cables (e.g., Phoenix Contact 1522081 or equivalent)
- Mates With
- Standard M8 6-Pin A-Coded Male Plugs / Panel Mount Connectors
Intermateable: This part is mechanically and electrically compatible for mating with the listed competitor connector. Mixed use in the same connector system is supported.
Technical Specifications
- Number of Pins:
- 6 Pos
- Key Position:
- A-Code
- Connector Type:
- M8 Socket (Female)
- Connection Type:
- Threaded Screw Locking (M8 x 1.0)
- Wire Gauge:
- 24 AWG (or 26 AWG Custom)
- Cable Length:
- Customization length
- Termination:
- Overmolded
- Cable End:
- Flying Leads / Blunt Cut / Custom
Material Composition
| Material | Value / Description |
|---|---|
| Housing & Insulation: | PA66 (UL94 V-0) |
| Contacts: | Copper Alloy, Gold-Plated |
| Shell: | Copper Alloy, Nickel-Plated |
| Sealing: | NBR |
| Shielding: | Tinned Copper Braid |
| Overmolding: | PVC or TPU |
| Wires & Cables Conductor: | Stranded Tinned Copper |
| Wires & Cables Jacket: | PVC or TPU (Oil-resistant) |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Rated Voltage: | 30V AC / DC |
| Rated Current: | 1.5A |
| Contact Resistance: | ≤ 5 mΩ |
| Insulation Resistance: | ≥ 100 MΩ |
| IP Rating: | IP67 (when properly mated) |
| Mating Cycles: | ≥ 100 Cycles |
| Operating Temp (Static): | -25°C to +85°C |
| Operating Temp (Dynamic): | -5°C to +80°C |
Application Scenarios
-
Industrial Automation & Robotics: Transmitting complex, multi-channel control signals and power to high-density proximity switches and photoelectric sensors on robotic arms, ensuring continuous operation despite high-frequency vibration.
-
Machine Vision Systems: Providing shielded, interference-free data and trigger connections for compact industrial cameras and lighting controllers on factory inspection lines.
-
Process Control & Logistics: Offering IP67-rated waterproof connectivity for distribution boxes and conveyor belt sorting modules in facilities exposed to dust, moisture, and washdowns.
-
Test & Measurement Equipment: Delivering a high-density, 6-pin I/O interface in a miniature M8 form factor, saving critical panel space on portable diagnostic and testing devices.
Frequently Asked Questions
Are these M8 6-pin female cable assemblies compliant with European and North American standards?
Yes, our products are manufactured under rigorous ISO quality systems and fully comply with RoHS, REACH, and CE standards. We can also provide UL-recognized raw cables upon request to meet specific regional requirements.
Can I choose between PVC and TPU cable jackets?
Absolutely. PVC is ideal for standard indoor static applications due to its cost-efficiency. If your equipment operates in dynamic drag chains or environments exposed to cutting oils and UV light, we strongly recommend our TPU jackets.
What is your Minimum Order Quantity (MOQ) for custom cable lengths or pinouts?
We support flexible manufacturing for both prototype development and volume production. Standard configurations feature low MOQs, while fully customized lengths or specific wire terminations are evaluated based on your exact engineering specs.
Can the un-connectorized wire ends be customized with specific terminals?
Yes, as an OEM/ODM manufacturer, we can perform precision wire stripping, tinning, or crimping with ferrules, JST/Molex housings, or custom connector pins according to your wiring schematic.
What is the typical lead time for bulk orders?
Standard M8 cable assemblies typically ship within 2 to 3 weeks. Custom overmolding, special wire gauges, or non-standard lengths generally require 3 to 5 weeks. Expedited options are available for urgent projects.
Overview and Application Notes
Overview: Engineered for rugged industrial environments, our M8 6-Pin Female Sensor Cable Assembly provides a highly reliable, high-density connection solution for complex sensors, actuators, and distribution boxes. Featuring an A-coded configuration and a secure threaded locking mechanism, this compact cable assembly guarantees stable power and multi-channel signal transmission under severe vibration. Manufactured with robust IP67-rated sealing and premium shielded options, it effectively resists moisture, dust, and electromagnetic interference (EMI). As a factory-direct manufacturer, we offer comprehensive OEM/ODM services, allowing you to customize cable lengths, wire gauges, jacket materials (PVC/TPU), and pinouts to seamlessly integrate into your specific automation equipment.
Application Notes:
-
Keying Alignment & Pin Protection: Visually align the A-coded keyway perfectly prior to mating. The 6-pin M8 layout is exceptionally dense, and forcing the connection can easily bend or damage the micro-pins.
-
Torque Specifications: Apply the recommended tightening torque (typically 0.2 Nm for M8 connectors) to the knurled coupling nut to achieve a complete IP67 seal without damaging the internal NBR O-ring.
-
Shielding & EMI Control: For applications in noisy factory environments or high-speed data transmission, ensure the integrated 360-degree shield is properly grounded at the control cabinet panel to preserve signal integrity.
-
Dynamic vs. Static Routing: Maintain a minimum bend radius of 10x the cable diameter for continuous-flex dynamic applications (using TPU jackets) and 5x for static installations (PVC jackets) to prevent conductor fatigue.
