2026年7月1日
How Oil-Resistant Cables Are Tested | OEM Quality Guide 2026
Learn how oil resistant cables are tested for quality: immersion, tensile, dielectric, and combined-stress tests. Ensure real-world reliability....
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Intermateable With
- Competitor Part Number
- TE Connectivity 794617-4 / TE Connectivity 1-794610-2 (Micro MATE-N-LOK 3.0mm Series)
- Mates With
- TE Connectivity 3.0mm Pitch Micro MATE-N-LOK Dual-Row 4-Position Plugs / PCB Headers
Intermateable: This part is mechanically and electrically compatible for mating with the listed competitor connector. Mixed use in the same connector system is supported.
Technical Specifications
- Cable Type
- Custom Single-Ended RGB LED Wire Harness Assembly
- Connector Type
- 3.0mm Pitch 4-Position Receptacle Housing (P1: TE 794617-4)
- Number of Positions / Pins
- 4-Position Housing (Pin 1 Unpopulated; Pins 2, 3, 4 Loaded)
- Terminal Part Number
- TE 1-794610-2 Crimp Socket Terminal (20-24AWG, 4 PCS)
- Wire Gauge & Style
- UL1007 24AWG (Black ×2, Green ×1, Red ×1)
- Cable Length
- 850 ± 20 mm
- Packaging Method & Quantity
- 10 PCS / PE Bag + Label
- Standard Compliance
- IPC/WHMA-A-620E, UL486A, UL1007, RoHS Compliant
Material Composition
| Material | Value / Description |
|---|---|
| Connector Housing | TE Connectivity 794617-4 (4-Position, 3.0mm Pitch Receptacle) |
| Contact Material & Plating | Crimp Socket Terminal (TE 1-794610-2), Gold Plated |
| Wire Insulation & Rating | UL1007 PVC Insulated Wire, Rated 80°C, 300V |
| Packaging Material | Polyethylene (PE) Bag with Identification Label |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Conductor Resistance | 5 Ohms Max. |
| Insulation Resistance | 10M Ohms Min. |
| Dielectric Withstanding Voltage | DC 300V / 0.01 sec |
| Voltage Rating | 300V |
| Operating Temperature Range | Up to 80°C (UL1007 Wire Rating) |
| Mechanical Pull Force Standard | Complies with UL486A Reference Standard |
| Quality & Electrical Testing | 100% Open, Short, Miswire, Visual & Dimension Inspection |
| Length Tolerance | ±20 mm (Overall Length: 850 mm) |
Application Scenarios
-
Industrial & Commercial RGB LED Illumination Systems
-
Equipment Status Indicator & Visual Alarm Subsystems
-
Smart Appliance & HVAC Backlight Control Wiring
-
Commercial Display & Kiosk Internal LED Interconnects
-
Custom OEM Embedded Lighting Controllers
Evidence & Reference Images
Frequently Asked Questions
What is the pinout assignment for the TE 794617-4 4-position connector on this RGB LED wire harness?
On the P1 connector (TE 794617-4), Pin 1 is intentionally left unpopulated, Pin 2 is terminated with a Green UL1007 24AWG wire, Pin 3 is terminated with Black UL1007 24AWG wiring, and Pin 4 is terminated with a Red UL1007 24AWG wire across an overall cable length of 850±20mm.
Why does this 24AWG RGB LED cable assembly use gold-plated TE 1-794610-2 crimp socket terminals?
Gold-plated TE 1-794610-2 socket terminals prevent contact oxidation and fretting corrosion in low-current RGB LED dimmer and control circuits. This ensures stable signal transmission and maintains a maximum conductor resistance of 5 Ohms throughout the assembly's service life.
What quality and electrical testing standards apply to this custom UL1007 24AWG wire harness?
The harness is built to IPC/WHMA-A-620E workmanship standards with crimp terminations verified to UL486A pull-force criteria. Every unit undergoes 100% inspection for open, short, and miswire defects, withstanding DC 300V for 0.01 seconds with a minimum insulation resistance of 10M Ohms.
Overview and Application Notes
This custom RGB LED wire harness features a single-ended TE Connectivity 3.0mm pitch 4-position receptacle housing (TE 794617-4) transitioning to discrete UL1007 24AWG leads at an overall length of 850±20mm. Engineered for commercial and industrial RGB LED illumination modules, status indicators, and embedded lighting subsystems, it delivers reliable power and color-channel signal transmission in compact assemblies.
Key Features
- Genuine TE 3.0mm Connector Interface: Terminated on P1 with a 4-position dual-row receptacle housing (TE Connectivity 794617-4) for secure polarized mating.
- Gold-Plated Crimp Contacts: Utilizes 4 pieces of TE 1-794610-2 crimp socket terminals with gold plating to prevent fretting corrosion and maintain low contact resistance across low-voltage LED circuits.
- UL1007 24AWG Color-Coded Leads: Constructed with UL1007 24AWG stranded hook-up wires (2× Black, 1× Green, 1× Red) rated for 300V and 80°C continuous operation.
- 100% Electrical & Dimensional Verification: Every cable assembly undergoes 100% testing for open, short, and miswire conditions, withstanding DC 300V for 0.01 seconds with a maximum conductor resistance of 5 Ohms.
- Strict Workmanship Compliance: Manufactured in full compliance with IPC/WHMA-A-620E assembly standards, UL486A terminal pull-force criteria, and RoHS directives.
Engineering Specifications & Assembly Integration
Designed for direct RGB LED module integration, P1 is configured with Pin 1 left unpopulated (keyed/vacant), Pin 2 wired with Green, Pin 3 configured with Black return/ground leads, and Pin 4 wired with Red. All terminal crimps are validated against UL486A tensile pull-force standards to prevent wire pull-out during chassis routing and thermal cycling.
