2026年7月19日
Wire Harness Design Principles for Reliable OEM Products
Learn wire harness design principles for reliable OEM cable assemblies. Discover best practices, components, and tips to optimize...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Drop-in Replacement
- Competitor Part Number
- Belden / TE Connectivity PROFINET Cat6A Industrial Ethernet Cable Series Compatible
- Mates With
- Standard Industrial RJ45 (8P8C) Ethernet Receptacles, 10G PROFINET Network Switches, and PLC Interface Ports.
Drop-in Replacement: This part is a direct, pin-compatible substitute for the competitor part number listed above. No design modification required.
Technical Specifications
- Number of Pins
- 8 Pins (RJ45 Plug to RJ45 Plug)
- Data Rate
- Up to 10 Gbps (10GBASE-T)
- Cable Category
- Cat6A (PROFINET Compatible)
- Bandwidth
- 500 MHz
- Conductor Gauge
- 24 AWG to 26 AWG
- Impedance
- 100 Ohms ± 15 Ohms
- Cable Length
- Customization Length
- Shielding Type
- S/FTP (Overall Braid & Individual Foil)
Material Composition
| Material | Value / Description |
|---|---|
| Housing & Insulation | PC (Polycarbonate), UL94V-0 |
| Cable Conductor | 100% Bare Copper |
| Contacts | Brass, Gold-Plated (50µ") |
| Cable Shield | Aluminum Foil + Tinned Copper Braid |
| Plug Shell | Brass, Nickel-Plated |
| Cable Jacket | LSZH (Low Smoke Zero Halogen), Blue |
| Strain Relief Boot | Molded PC / LSZH |
| RoHS / REACH | Fully Compliant |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Voltage Rating | 30V AC / 42V DC |
| Operating Temperature | -20°C to +75°C |
| Current Rating | 1.5A per contact |
| Flame Retardant Grade | IEC 60332-1 / UL 1581 (LSZH) |
| Contact Resistance | ≤ 20 mΩ |
| Insulation Resistance | ≥ 10 MΩ @ 300V DC |
| Mating Durability | ≥ 750 Cycles |
| Quality Testing | 100% Continuity & Fluke Tested |
| Conductor Resistance | ≤ 5 Ω |
Application Scenarios
-
Industrial Automation (PROFINET): Providing highly reliable, noise-immune 10G data links between advanced Programmable Logic Controllers (PLCs), high-resolution machine vision cameras, and industrial Ethernet switches on high-vibration factory floors.
-
Enterprise Data Centers: Serving as secure, ultra-high-bandwidth backbone LAN interconnects between servers and patch panels, where the LSZH jacket strictly meets modern environmental and fire safety regulations.
-
Smart Building & PoE++ Infrastructure: Interconnecting power-hungry devices such as Pan-Tilt-Zoom (PTZ) IP security cameras and smart LED lighting controllers, utilizing the 24/26AWG copper to handle both heavy data and continuous power delivery safely.
-
Medical Diagnostic Equipment: Ensuring accurate, real-time massive data transfer (like raw 3D imaging files) in MRI or CT control rooms, utilizing the heavy S/FTP shielding to prevent data corruption from localized electromagnetic interference.
Frequently Asked Questions
Are these Cat6A cables tested with Fluke analyzers?
Yes, every batch of our Cat6A patch cables undergoes rigorous automated Fluke channel/link testing to guarantee they meet or exceed TIA/EIA-568.2-D and ISO/IEC 11801 Class EA bandwidth and cross-talk specifications for 10Gbps transmission.
Why choose an LSZH jacket instead of standard PVC?
LSZH (Low Smoke Zero Halogen) jackets emit very little smoke and zero toxic halogen gases when exposed to high heat or open flames. They are increasingly mandated for indoor data centers, aerospace, and confined industrial environments to ensure personnel safety and protect sensitive electronics from corrosive gases.
Can this cable reliably support PoE (Power over Ethernet) devices?
Absolutely. With robust 24AWG to 26AWG pure copper conductors and 50-micron gold-plated contacts, these assemblies are fully capable of supporting PoE, PoE+, and high-power PoE++ (IEEE 802.3bt) applications without dangerous heat generation.
Do you use pure copper or CCA (Copper Clad Aluminum) for the conductors?
We strictly use 100% pure bare copper for our conductors. We never use CCA, ensuring maximum signal integrity at 10Gbps, superior flexibility, and safe PoE capability.
What is the MOQ for custom lengths or different boot colors?
We offer flexible Minimum Order Quantities to support both pilot runs and large-scale deployments. For standard blue LSZH cables with custom lengths, the MOQ is typically very low. Specialized tooling or custom wire coloring may require a moderate initial order.
Overview and Application Notes
Overview Engineered for rugged industrial environments and high-speed enterprise networks, our Industrial Cat6A PROFINET Shielded Patch Cable Assemblies ensure flawless data transmission at speeds up to 10 Gigabits per second (10Gbps) and frequencies up to 500MHz. Manufactured in our ISO-certified facility, these cables feature a heavily shielded design combined with premium nickel-plated copper alloy RJ45 shells to effectively eliminate alien crosstalk (AXT) and electromagnetic interference (EMI) common on factory floors. The environmentally friendly Low Smoke Zero Halogen (LSZH) blue jacket provides excellent flame resistance and minimizes toxic gas emissions during thermal events. Fully compliant with IPC/WHMA-A-620 standards and verified by Fluke channel testing, we provide factory-direct OEM/ODM services, delivering custom cable lengths, specific AWG gauges (24-26AWG), and specialized boot designs tailored to your high-bandwidth industrial automation projects.
Application Notes
-
EMI/RFI Grounding: To achieve the full 10Gbps performance in high-noise environments, ensure that the metal shield of the RJ45 plug is properly grounded to the chassis of the industrial switch or receptacle.
-
Bend Radius Restrictions: Cat6A cables are thicker and more sensitive to bending than standard cables. To maintain 500MHz impedance standards and mechanical integrity, strictly observe a minimum bending radius of 8 times the cable’s outer diameter (OD) for fixed installations, and 10 times the OD for flexible routing applications.
-
PoE++ Compatibility: Utilizing solid or high-quality stranded 24/26AWG copper conductors, these cables safely support high-power Power over Ethernet (PoE++ / IEEE 802.3bt) applications without excessive heat buildup.
