2026年7月6日
How Manufacturers Ensure Consistent Cable Assembly Quality?
How manufacturers ensure consistent cable assembly quality? Use IPC/WHMA-A-620 standards, testing & supply chain controls. See steps to...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Drop-in Replacement
- Competitor Part Number
- Belden / TE Connectivity PROFINET Cat6A Industrial Ethernet Cable Series Compatible
- Mates With
- Standard Industrial RJ45 (8P8C) Receptacles, 10G PROFINET Network Switches, and advanced PLC Interface Ports.
Drop-in Replacement: This part is a direct, pin-compatible substitute for the competitor part number listed above. No design modification required.
Technical Specifications
- Number of Pins
- 8 Pins (RJ45 Plug to RJ45 Plug)
- Data Rate
- Up to 10 Gbps (10GBASE-T)
- Cable Category
- Cat6A (PROFINET Compatible)
- Bandwidth
- 500 MHz
- Conductor Gauge
- 24 AWG or 26 AWG
- Impedance
- 100 Ohms ± 15 Ohms @ 1-500MHz
- Cable Length
- Custom Lengths Available
- Shielding Type
- S/FTP (Overall Braid & Individual Foil)
Material Composition
| Material | Value / Description |
|---|---|
| Plug Insulation (Core) | Polycarbonate (PC), UL94V-0 Rated |
| Cable Conductor | 100% Bare Copper (Stranded/Solid) |
| Contacts | Brass, 50µ" Gold-Plated |
| Cable Shield | Aluminum Foil + Tinned Copper Braid |
| Plug Shell | Brass, Nickel-Plated |
| Cable Jacket | LSZH (Low Smoke Zero Halogen), Green |
| Strain Relief Boot | Overmolded PVC or TPU |
| RoHS / REACH | Fully Compliant |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Voltage Rating | 30V AC / 42V DC |
| Operating Temperature | -40°C to +75°C |
| Current Rating | 1.5A per contact |
| Flame Retardant Grade | IEC 60332-1 / UL 1581 (LSZH) |
| Contact Resistance | ≤ 20 mΩ |
| Insulation Resistance | ≥ 10 MΩ @ 300V DC |
| Mating Durability | ≥ 750 Cycles |
| Quality Testing | 100% Continuity & Fluke Tested |
| Conductor Resistance | ≤ 5 Ω |
Application Scenarios
-
Industrial Automation (PROFINET): Providing highly reliable, noise-immune 10G data links between advanced Programmable Logic Controllers (PLCs), robotic controllers, and industrial Ethernet switches on high-vibration factory floors.
-
Machine Vision Systems: Delivering zero-packet-loss, high-bandwidth connections for high-resolution industrial cameras, ensuring massive uncompressed image data is transmitted without latency.
-
Enterprise Data Centers & Server Rooms: Serving as secure, ultra-high-bandwidth backbone LAN interconnects between servers and patch panels, where the LSZH jacket strictly meets modern environmental and fire safety building codes.
-
Smart Building & PoE++ Infrastructure: Interconnecting power-hungry devices such as Pan-Tilt-Zoom (PTZ) IP security cameras and smart LED lighting controllers, utilizing the robust copper conductors to handle both heavy data and continuous power delivery safely.
Frequently Asked Questions
Are these Cat6A cables tested with Fluke analyzers?
Yes, every batch of our Cat6A patch cables undergoes rigorous automated Fluke channel/link testing to guarantee they meet or exceed TIA/EIA-568.2-D and ISO/IEC 11801 Class EA bandwidth and cross-talk specifications for 10Gbps transmission.
Why choose an LSZH jacket instead of standard PVC for this cable?
LSZH (Low Smoke Zero Halogen) jackets emit very little smoke and zero toxic halogen gases when exposed to high heat or open flames. They are increasingly mandated for indoor data centers, aerospace, and confined industrial environments to ensure personnel safety and protect sensitive electronics from corrosive gases.
Can this cable reliably support PoE (Power over Ethernet) devices?
Absolutely. With robust 24AWG or 26AWG pure copper conductors and 50-micron gold-plated contacts, these assemblies are fully capable of supporting PoE, PoE+, and high-power PoE++ (IEEE 802.3bt) applications without dangerous heat generation.
Do you use pure copper or CCA (Copper Clad Aluminum) for the conductors?
We strictly use 100% pure bare copper for our conductors. We never use CCA, ensuring maximum signal integrity at 10Gbps, superior flexibility, and safe PoE capability.
What is the MOQ for custom lengths or different boot designs?
We offer flexible Minimum Order Quantities to support both pilot runs and large-scale deployments. For standard industrial green LSZH cables with custom lengths, the MOQ is typically very low. Specialized tooling for unique overmolded boots may require a moderate initial order.
Overview and Application Notes
Overview Engineered for rugged industrial environments and high-speed enterprise networks, our Industrial Cat6A PROFINET Shielded Patch Cable Assemblies ensure flawless data transmission at speeds up to 10 Gigabits per second (10Gbps) and frequencies up to 500MHz. Manufactured in our ISO-certified facility, these assemblies feature a robust shielded design (S/FTP) combined with premium nickel-plated RJ45 shells to effectively eliminate alien crosstalk (AXT) and electromagnetic interference (EMI) common on factory floors. The environmentally friendly Low Smoke Zero Halogen (LSZH) industrial green jacket provides excellent flame resistance and minimizes toxic gas emissions during thermal events. Fully compliant with IPC/WHMA-A-620 standards and verified by Fluke channel testing, we provide factory-direct OEM/ODM services, delivering custom cable lengths, specific AWG gauges, and specialized overmolded boot designs tailored to your high-bandwidth automation projects.
Application Notes
-
EMI/RFI Grounding: To achieve full 10Gbps performance in high-noise environments (such as near VFDs or heavy motors), ensure that the metal shield of the RJ45 plug is properly grounded to the chassis of the industrial switch or receptacle.
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Bend Radius Restrictions: Cat6A cables are inherently thicker and more sensitive to bending than Cat5e/Cat6. To maintain 500MHz impedance standards and prevent internal pair skew, strictly observe a minimum bend radius of 8 times the cable’s outer diameter (OD) for fixed installations, and 10 times the OD for flexible routing applications.
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PoE++ Compatibility: Utilizing high-quality 24/26AWG copper conductors, these cables safely support high-power Power over Ethernet (PoE++ / IEEE 802.3bt) applications without excessive heat buildup in bundled cable trays.
