2024年4月12日
10 Reliable Custom Wire Harness Manufacturers in China (2026 Guide for OEMs)
China’s booming electronics sector offers thousands of wire harness suppliers, but finding the right fit for mid-to-high volume...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Intermateable With
- Competitor Part Number
- TE Connectivity / Phoenix Contact M8 8-Pos Sensor Cables (e.g., Phoenix Contact 1404163 or equivalent)
- Mates With
- Standard M8 8-Pin A-Coded Male Plugs / Panel Mount Connectors
Intermateable: This part is mechanically and electrically compatible for mating with the listed competitor connector. Mixed use in the same connector system is supported.
Technical Specifications
- Number of Pins:
- 8 Pos
- Key Position:
- A-Code
- Connector Type:
- M8 Socket (Female)
- Connection Type:
- Threaded Screw Locking (M8 x 1.0)
- Wire Gauge:
- 24 AWG (or 26 AWG Custom)
- Cable Length:
- Customization length
- Termination:
- Overmolded
- Cable End:
- Flying Leads / Blunt Cut / Custom
Material Composition
| Material | Value / Description |
|---|---|
| Housing & Insulation: | PA66 (UL94 V-0) |
| Contacts: | Copper Alloy, Gold-Plated |
| Shell: | Copper Alloy, Nickel-Plated |
| Sealing: | NBR |
| Shielding: | Tinned Copper Braid |
| Overmolding: | PVC or TPU |
| Wires & Cables Conductor: | Stranded Tinned Copper |
| Wires & Cables Jacket: | PVC or TPU (Oil-resistant) |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Rated Voltage: | 30V AC / DC |
| Rated Current: | 1.5A |
| Contact Resistance: | ≤ 5 mΩ |
| Insulation Resistance: | ≥ 100 MΩ |
| IP Rating: | IP67 (when properly mated) |
| Mating Cycles: | ≥ 100 Cycles |
| Operating Temp (Static): | -25°C to +85°C |
| Operating Temp (Dynamic): | -5°C to +80°C |
Application Scenarios
-
Industrial Automation & Robotics: Transmitting multi-channel sensor signals and power to high-density I/O modules and robotic arms, maintaining uninterrupted data flow despite continuous mechanical movement and vibration.
-
Machine Vision Systems: Providing shielded, interference-free signal and trigger connections for multi-functional smart cameras and automated optical inspection (AOI) systems on factory lines.
-
Process Control & Distributed Systems: Delivering IP67-rated waterproof connectivity for field devices in washdown environments, resisting moisture, cleaning agents, and industrial oils.
-
Test & Measurement Equipment: Offering a high-density 8-pin interface in a compact M8 footprint, saving critical panel space on portable diagnostic and data acquisition devices.
Frequently Asked Questions
Are these M8 8-pin cable assemblies compliant with international safety and environmental standards?
Yes, all our assemblies are manufactured under rigorous ISO standards and fully comply with RoHS, REACH, and CE requirements. UL-certified raw cables are also available upon request.
Can I request custom pinout mapping and wire color codes for the 8-pin configuration?
Absolutely. As an OEM/ODM manufacturer, we can build custom wire harnesses tailored precisely to your wiring schematic, including specific pin mapping and custom stripped ends.
What is the difference between PVC and TPU cable jackets for this assembly?
PVC jackets are cost-effective and ideal for standard indoor fixed installations. TPU jackets offer superior resistance to oils, abrasion, UV radiation, and continuous flexing, making them best for dynamic industrial environments.
What is your Minimum Order Quantity (MOQ) for customized orders?
We support flexible manufacturing for both prototyping and volume production. Standard configurations have very low MOQs, while highly customized lengths or special wiring are evaluated based on project specifications.
What is the standard lead time for production and delivery?
Standard M8 cable assemblies typically ship within 2 to 3 weeks. Custom tooling, special overmolding, or non-standard lengths generally require 3 to 5 weeks, with expedited shipping options available.
Overview and Application Notes
Overview: Engineered for demanding industrial automation and high-density signal transmission, our M8 8-Pin Female Sensor Cable Assembly delivers a robust, secure connection for advanced sensors, multi-port distribution boxes, and industrial controllers. Featuring an A-coded configuration and a secure threaded locking mechanism, this compact cable assembly guarantees stable power and multi-channel signal integrity under severe mechanical vibration. Manufactured with premium IP67-rated sealing and 360-degree shielding options, it provides exceptional resistance to moisture, dust, and electromagnetic interference (EMI). As a direct manufacturer, we offer comprehensive OEM/ODM services, allowing you to fully customize cable lengths, wire gauges, jacket materials (PVC/TPU), and precise pinout configurations to meet your exact system requirements.
Application Notes:
-
Keying & Pin Alignment: Carefully align the A-coded keyway prior to mating. The 8-pin M8 interface features a very fine pitch, and improper alignment or excessive force can bend or damage the micro-pins.
-
Torque Control: Apply the manufacturer-recommended tightening torque (0.2 Nm) using a calibrated torque wrench on the knurled coupling nut to ensure a reliable IP67 seal without crushing the internal O-ring.
-
Shielding & Grounding: For industrial setups with heavy electrical noise, ensure the integrated shield is properly terminated and grounded at the control cabinet to maintain high-frequency signal integrity.
-
Dynamic vs. Static Routing: Use TPU-jacketed variants with a minimum bend radius of 10x the cable diameter for continuous-flex drag chain applications, and PVC variants for static installations (5x bend radius).
