2026年7月31日
What Is a Cable Assembly? Definition, Components, and Applications
What is a cable assembly? Learn the engineered definition per IPC/WHMA-A-620, key components, and applications. Avoid mismatched specs—read...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Alternative Type
- Intermateable With
- Competitor Part Number
- TE Connectivity / Phoenix Contact M8 6-Pos Sensor Cables (e.g., Phoenix Contact 1522081 or equivalent)
- Mates With
- Standard M8 6-Pin A-Coded Female Panel Mount Receptacles / Sockets
Intermateable: This part is mechanically and electrically compatible for mating with the listed competitor connector. Mixed use in the same connector system is supported.
Technical Specifications
- Number of Pins:
- 6 Pos
- Key Position:
- A-Coded
- Connector Type:
- M8 Plug (Male)
- Connection Type:
- Screw Locking (M8 x 1.0)
- Wire Gauge:
- 22 AWG (or 24 AWG Custom)
- Cable Length:
- Customization length
- Termination:
- Overmolded
- Cable End:
- Flying Leads / Custom
Material Composition
| Material | Value / Description |
|---|---|
| Housing / Core: | PA66 (UL94 V-0) |
| Contacts: | Copper Alloy, Gold-Plated |
| Coupling Nut: | Brass, Nickel-Plated |
| Sealing / O-Ring: | FKM / NBR |
| Overmolding: | TPU or PVC |
| Shielding: | Tinned Copper Braid (Optional) |
| Conductor: | Tinned Copper |
| Cable Jacket: | PVC or PUR (Oil-resistant) |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Rated Voltage: | 30V AC / DC |
| Rated Current: | 1.5A |
| Contact Resistance: | ≤ 5 mΩ |
| Insulation Resistance: | ≥ 100 MΩ |
| IP Rating: | IP67 (when properly mated) |
| Mating Cycles: | ≥ 100 Cycles |
| Operating Temp (Static): | -25°C to +85°C |
| Operating Temp (Dynamic): | -5°C to +80°C |
Application Scenarios
-
Industrial Automation & Robotics: Transmitting precise control signals and power to photoelectric switches and proximity sensors on robotic arms, ensuring continuous operation despite high-frequency vibration.
-
Machine Vision Systems: Providing shielded, interference-free data connections for compact industrial cameras and lighting controllers on factory inspection lines.
-
Process Control & Logistics: Offering IP67-rated waterproof connectivity for conveyor belt sensors and sorting modules in facilities exposed to dust, moisture, and washdowns.
-
Test & Measurement Equipment: Delivering a high-density, 6-pin I/O interface in a miniature M8 form factor, saving critical panel space on portable diagnostic devices.
Frequently Asked Questions
Are these M8 cable assemblies compliant with European and North American standards?
Yes, our cable assemblies are manufactured under strict quality control and are RoHS, REACH, and CE compliant. We also utilize UL-recognized raw cables upon request to meet specific North American safety requirements.
Can I customize the cable jacket material for harsh environments?
Absolutely. While PVC is standard for static applications, we highly recommend and offer PUR (Polyurethane) jackets for continuous-flex (drag chain) applications, as well as environments exposed to cutting oils and harsh chemicals.
What is your Minimum Order Quantity (MOQ) for custom lengths or pinouts?
We support flexible manufacturing. For standard configurations, we offer a low MOQ to support your prototyping and NPI (New Product Introduction) phases. For fully custom tooling or unique wire coloring, the MOQ is typically evaluated based on the specific material requirements. Please contact our engineering sales team for details.
Are the 6-pin connectors shielded against EMI/RFI?
We offer both unshielded and 360-degree fully shielded versions. For applications involving high-speed data or analog signals in noisy factory environments, we recommend specifying our shielded variant for maximum signal integrity.
What is the typical lead time for bulk OEM orders?
For standard M8 cable assemblies, our factory lead time is generally 2 to 3 weeks. Custom overmolding or highly specific raw cable sourcing may require 3 to 5 weeks. We also offer expedited services for urgent project deadlines.
Overview and Application Notes
Overview: Engineered for rugged industrial environments, our M8 6-Pin Male Sensor Cable Assembly provides a highly reliable, space-saving connection solution for sensors and actuators. Featuring an A-coded configuration and secure screw-locking mechanism, this cable assembly guarantees stable power and signal transmission under severe vibration. Manufactured with IP67-rated sealing and premium shielded cables, it effectively resists moisture, dust, and electromagnetic interference (EMI). As a factory-direct partner, we offer comprehensive OEM/ODM services, allowing you to customize cable lengths, wire gauges (AWG), and jacket materials (PVC/PUR) to seamlessly integrate into your specific equipment designs.
Application Notes:
-
Torque Specifications: Apply the recommended tightening torque (typically 0.2 Nm for M8 connectors) to the knurled screw ring to ensure proper IP67 sealing without damaging the O-ring.
-
Cable Routing & Bend Radius: Maintain a minimum bend radius of 10x the cable diameter for dynamic applications (using TPU/PUR jackets) and 5x for static routing (PVC jackets) to prevent internal conductor fatigue.
-
Shielding Termination: For environments with high electromagnetic interference (EMI), ensure the 360-degree shield is properly grounded at both ends of the installation to maintain signal integrity.
-
Keying Alignment: Visually align the A-coded keyway prior to mating to prevent pin damage, as the 6-pin layout is dense and susceptible to bending if forced.
