2023年7月7日
A Comprehensive Guide to Wire Harness Design, Development, and Manufacturing
Introduction In the complex world of electronic devices, a wire harness plays a pivotal role in transmitting electrical...
Detailed Product Information
Technical Data & Reference
Structured parameters, material notes, application context and frequently asked questions for engineering and procurement evaluation.
Competitor & Cross-Reference
- Mates With
- Standard USB Type-C Receptacles
Technical Specifications
- Number of Pins
- 24 Pins (Full-feature configuration)
- Left Connector
- USB Type-C Plug (Male)
- Right Connector
- USB Type-C Plug (Male)
- AWG Gauge
- 24 AWG ~ 30 AWG (Customizable based on power/data needs)
- Wires & Cables Length
- Custom length available upon request
- Connection Type
- Plug and unplug (Friction lock)
Material Composition
| Material | Value / Description |
|---|---|
| Housing & Insulation | LCP (Liquid Crystal Polymer), Black, UL94V-0 rated |
| Contacts | Copper Alloy, Gold-Plated (e.g., 15U"/30U" for optimal conductivity) |
| Shell (Connector Housing) | Aluminum Alloy (Anodized finish) / Inner shell: Copper Alloy, Nickel & Gold-Plated |
| Wires & Cables Conductor | High-purity Tinned Copper |
| Shielding | Aluminum Foil + Braided Shield (Superior EMI protection) |
| Overmolding & Jacket | Flexible PVC or TPE (Customizable for harsh environments) |
Technical Characteristics
| Characteristic | Value |
|---|---|
| Rated Current | 5A (Supports high-power Power Delivery) |
| Rated Voltage | 30V DC |
| Rated Temperature | -40°C ~ +105°C (Industrial grade temperature tolerance) |
| Contact Resistance | ≤ 10mΩ |
| Insulation Resistance | ≥ 100 MΩ |
| Durability (Mating Cycles) | ≥ 10,000 Times |
| Flame Retardant Grade | VW-1 / UL94V-0 |
| Production Design Standards | IPC/WHMA-A-620 compliant |
Application Scenarios
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Industrial Automation & Vision Systems: Reliable power and data links for industrial cameras, sensors, and control panels requiring ruggedized connections.
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Enterprise IT & Docking Stations: High-performance Type-C links for commercial hubs, monitors, and workstation docking stations.
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Medical Electronics: Secure, high-durability cables for diagnostic equipment and patient monitoring displays.
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High-End Consumer Electronics: OEM bundled cables for premium fast-charging devices, laptops, and smart home hubs.
Frequently Asked Questions
What customization options are available for this aluminum alloy Type-C cable?
We offer comprehensive OEM/ODM customization. You can specify the cable length, outer jacket material (PVC, TPE, or nylon braided), wire gauge, and even request custom laser engraving of your company logo on the aluminum shell.
Does this cable support 5A fast charging and high-speed data transfer?
Yes, the cable is engineered with a full 24-pin configuration and robust tinned copper conductors to reliably support up to 5A current (Power Delivery) and high-speed data transmission standards.
What are your quality control and manufacturing standards?
All our cable assemblies are manufactured following IPC/WHMA-A-620 standards. We conduct rigorous electrical testing, durability testing (≥10,000 mating cycles), and ensure materials are RoHS and REACH compliant.
What is the lead time for prototype samples and mass production?
Typically, prototype samples can be provided within 1-2 weeks. Mass production lead times range from 3 to 5 weeks depending on the order volume and material availability. Please submit an RFQ for an accurate timeline.
Overview and Application Notes
Overview Designed for heavy-duty industrial and commercial applications, this USB Type-C to Type-C cable assembly features a premium aluminum alloy shell that provides superior heat dissipation and enhanced durability. Engineered with a full 24-pin configuration, it supports high-speed data transmission and up to 5A high-current Power Delivery (PD). At EDOM Electronics, we provide fully customizable lengths, wire gauges (24 AWG ~ 30 AWG), and overmolding materials (PVC/TPE) to meet the exact specifications of OEMs, electronics distributors, and industrial equipment manufacturers across the globe.
Application Notes
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Thermal & EMI Management: The aluminum alloy connector housing not only offers a premium aesthetic but significantly improves thermal management during 5A high-current charging and acts as an effective shield against EMI/RFI in noisy industrial environments.
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Strain Relief Design: Designed with a robust PVC/TPE transition to prevent cable fraying at the connector junction, ensuring a mating lifecycle of over 10,000 insertions.
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Customization Ready: Suitable for direct integration into machine vision systems, medical devices, and high-end consumer electronics. We offer custom laser-engraved logos on the aluminum shell for OEM branding.
